Top Conveyor Roller Manufacturers in India – Types, Uses & Price Guide

Best Conveyor Rollers in India for Crusher Plants – Types, Benefits & Latest Prices

Conveyors are essential in any industry where large volumes of materials are required to be transported between one location and another. Conveyor systems center around conveyor rollers, the components that ensure that the belt moves smoothly, materials move efficiently and downtime minimized.

The need of high quality conveyor rollers is increasing increasingly in India in industries such as crusher plants, mining, cement, steel, and material handling. When it comes to selecting the appropriate roller, you can not only be efficient but also increase the life of your conveyor system.

Should you need reliable and durable versions, you can find numerous reputable conveyor roller manufacturers in India that make customized rollers to use in heavy-duty. Among them is Hindustan Engineering Works which is a major manufacturer of strong and crusher grade rollers with all India delivery.

Through this guide, you will know the various types of conveyor rollers, how they are used in different factories, the advantages they offer and the price you will get in India.

Conveyor Roller types used in India.

There are numerous different conveyor rollers and each roller is aimed at a particular purpose. We shall discuss the most popular ones in industries:

Carrying Roller

The loaded conveyor belt is supported on rollers carried. They are used in a crusher plant to support the heavy material like stone, coal or ore and to prevent the sagging of the belt.

Return Roller

The open belt is held by return rollers. A quality return roller will minimize wear and tear, bending of the belt, and the probability of the roller breaking down.

Impact Roller

They use impact rollers at positions of loading where heavy material drops onto the belt. They absorb shock, and they guard against the loss of the belt, which is very important in the case of the crusher and mining plant.

Guide Roller

Guide rollers maintain the conveyor belt as straight and it does not move sideways. Belts tend to move off-center without guide rollers, causing spillage of the material and constant readjustments.

Plastic Roller

The plastic rollers are light and not easily corroded. They can be applied in industries that are exposed to high levels of moisture or chemicals.

Self-Aligning Idler Roller

Such rollers automatically regulate the belt balance. They minimize the amount of manual correction required and maintain a clean operation.

Conveyor Rollers are used in the following applications.

India has a large population of conveyor roller users. Their applications include:

• Crusher Plants- Processing of stone, coal, minerals and aggregates.
• Mining Industry-Movement of the mined minerals.
• Cement Plants- Moving the raw materials and the completed cement products.
• Steele Plants – Transport of heavy raw materials and finished products.
• Warehousing and Logistics- Fluid material flows within distribution centers.
• Power Plants-They are utilized in coal handling and ash handling.

Conveyor rollers and idlers play a primary role on a daily basis in crusher plants in particular. The lack of stable rollers will lead to more downtime and slow down production, and it will directly affect profitability.

Advantages of Conveyor Rollers.

Quality conveyor rollers are beneficial in more than one way:

• Good maneuverability of bulk materials.
• Less downtime and breakdown.
• Prolonged belt life and reduced maintenance.
• Large mining and crusher loading capacity.
• Base of the conveyor system has better energy efficiency.
• Less spillage of the material and improved belt position.
• Designed in bespoke designs and size.
• Availability and fast delivery throughout India.

Conveyor Roller Prices in India.

Conveyor rollers in India are made according to the type of conveyor rollers, size, and material. Here is a general price range:

• Carrying Rollers – ₹275 to ₹1,000 per pieceImpact Rollers – ₹470 to ₹1500 per pieceReturn Rollers – ₹600 to ₹3500 per piece

  Guide Rollers – ₹350 to ₹1150 per piece

  Plastic Rollers – ₹500 to ₹1,500 per piece

Depending on the quantity ordered, customization, and the nature of the industry in which they are supplied, prices can fluctuate. In the case of crushers plants and other heavy industries, the manufacturers should be trusted to get durability and longer life.

Why Hindustan engineering works is a reliable selection.

Hindustan Engineering Works is a reliable brand when it comes to conveor roller manufacturers in India. The company has several years experience in the industry and offers:

• Heavy-duty and strong rollers to be used with crushers.
• Personalised rollers according to customer specification.
• Close attention to quality control with long service life.
• Value-for-money solutions at competitive prices.
• Delivery all over India so that industries in different states can receive them in time.

Conveyor Rollers in India FAQs.

Q1. Who are the best conveyor roller manufacturers in India?

There are a few companies that produce rollers, but Hindustan Engineering Works is one of the most prosperous companies that produce high-quality roller to crushers, mining and bulk material handling.

Q2. Why do we need conveyor rollers in crusher plants?

Conveyor rollers are used to transport heavy materials such as stone and coal with minimal resistance and little downtime, and produce goods in a consistent fashion.

Q3. What rollers can be used in a heavy duty situation?

Carrying rollers and impact rollers are the most appropriate to use in crushers and mining plants.

Q4. How much are the conveyor rollers in India?

The cost of a piece varies between ₹500 and ₹3,500 according to the type and specifications.

Q5. Are conveyor rollers supposed to be maintained on a regular basis?

Yes, rollers should be lubricated periodically and checked, however, high-quality rollers require less maintenance.

Q6. Is it possible to deliver conveyor rollers in India?

Yes, there are manufacturers such as Hindustan Engineering Works that provide all-India delivery in bulk orders.

Q7. Why the distinction between carrying roller and return roller?

Rollers used in the support of the loaded belt are called carrying rollers, whereas the rollers used in sending the empty belt back to the origin point are known as return rollers.

Q8. Will plastic rollers work in the crusher industries?

But most Plastic rollers are corrosion resistant and are mainly used in industries that require this property. Steel and impact rollers are preferable as crushers.

Q9. Is it possible to have tailored rollers in my plant?

Yes the majority of manufacturers are offering tailor-made solutions in terms of the belt width, load, and industry needs.

Q10. Why Hindustan Engineering Works?

It offers the rollers of crusher grade with high build quality, good prices, and pan-India delivery.

Conclusion

One of the most crucial parts in the efficient operation of crusher plants, mining operations, cement factories, and warehouses are conveyor rollers. The selection of the appropriate roller, carrying roller, impact roller, return roller, or guide roller may result in significant efficiency and long term cost savings.

When you are seeking the best conveyor roller manufacturing companies in India, find a reliable business partner that will sell you the product of good quality, lasting and on time. And that is precisely what Hindustan Engineering Works specializes in as it is known to provide conveyor rollers of crusher grade within India.

Strong, reliable rollers are not only about ensuring your conveyor belt is in motion but also ensuring your whole business is in motion without hiccups.

 Visit: https://hindustanenggworks.com

 Contact: +91-9466213402, +91-9671878444