Guide Roller

Guide Roller

Product Details:

Belt Width Compatibility (400mm to 2000mm)
Pipe Length 100mm, 125mm, 180mm, 300mm (custom sizes available
Shaft Length 150mm,230mm,400mm (custom sizes available)
Price ₹350– ₹1500+ (depends on size, material & quality)
Company Name Hindustan Engineering Works
Roller Diameter 60mm, 76mm, 89mm, 114mm (custom diameters available)
Shaft Diameter 20mm, 25mm (custom sizes on request)

Belt misalignment is one of the key issues in any conveyor system. When a conveyor belt loses its right course the result is a spillage of material, higher wear and tear, loss of time and maintenance costs. Guide Rollers (Guide Idlers) are employed to eradicate this problem in industries.

At Industry: Hindustan Engineering Works., we produce high quality Guide Rollers which have been specially made to maintain the conveyor belts at the right position during their operation. The design of our rollers is precise to provide flawless operation, less belt breakage, and long life span of your conveyor system.

What is a Guide Roller?

Guide Roller is a special idler that is provided on the sides of the conveyor belt system. Guide rollers do not directly carry the belt load as does a carrying or impact roller. They instead ensure that the belt does not go off-track and as such the belt edges are not damaged and thus the belt does not go out of track and the company does not lose valuable working time.

These rollers serve as a safety system and are important where heavy handling of materials which are carried out continuously happens.

Major Characters of Our Guide Rollers.

The Guide Rollers are designed to fit the requirements of heavy industrial set ups. The following are some of the highlights:

  • Belt Alignment Control: Maintains conveyor belts of the right track.
  • Long Service Life: Constructed using high grade materials.
  • Smooth Rotation: Bearings are precision bearings which allow smooth, noisy-free operation.
  • Edge Protection: Edge tears and damages are prevented.
  • Corrosion Resistant: Made of tough work environments.
  • Custom Sizes: Custom sizes available in varying diameters, length and shaft sizes.
  • Low Maintenance: It is easy to install, replace and maintain.

Technical Specifications

We have standard Guide Rollers and custom Guide Rollers to fit the need of your conveyor system:

  • Roller Diameter: 76 mm to 159mm (can be customized)
  • Roller Length: Depending on the width of the conveyor and use.
  • Material: Mild Steel / Stainless Steel / HDPE (depending on the requirement)
  • Installation Style: vertical, horizontal and angled.
  • Usage: Mining, Cement, Steel, Power Plants, Fertilizer and Bulk Material Handling Units.

Guide rollers are used in applications.

Guide Rollers are common in the industries whereby a single belting can result in significant losses to production. Common uses are:

  • Mining and Quarrying: To avoid the belt drift in the handling conveyors of coal and ore.
  • Cement Plants: Conveyors of clinker, limestone and gypsum.
  • Steel Plants: Steel plants are used to transfer iron ore, slag and coke.
  • Thermal Power Plants: To facilitate easy coal management and minimize the spillage.
  • Fertilizer and Chemical Units: To ensure stability of belts in transporting powder and granules.
  • General Bulk Material Handling Systems: Any system of conveyor on which any of the belt tracking is important.

Advantages of Using Hindu Engineering Works Guide Rollers.

  • Less Downtime: stops the conveyor re-alignment.
  • Belt Life: Coats the edges of the belt to reduce wear and tear.
  • Enhanced Safety: Means controlled operation of the conveyor, avoiding chances of spillage or damage.
  • Savings in Cost: Reduces maintenance and replacement costs.
  • Custom Engineering: It is designed according to the clients requirements on the size of belts and the conditions of operation.

Why Hindustan Engineering Works?

  • Reliable Supplier: Years operating in conveyor solutions.
  • Good Materials: Durability even in the severe industrial environment.
  • Customization: Guide Rollers: standard and custom.
  • Stringent QC Standards: All rollers will go through intense testing prior to dispatch.
  • Price Consciousness and Punctuality: Reasonable prices without affecting the quality.
  • Pan-India Presence: Delivers services to clients in various industries in the country.

 

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Conclusion & Call to Action

In case your conveyor system has a problem of misaligning the belt, or edge wear, or spillage of the material, then our Guide Rollers can be the way out. They are built to be durable, precise and efficient thus making sure that your conveyor belts are operating smoothly thereby saving costs and reducing downtime.

Call Hindustan Engineering Works today to get a high quality Guide Rollers at most competitive prices.

Hindustan Engineering Works
📱 Phone: +91 94662 13402
📧 Email: conveyersollutionhindustanengg@gmail.com.

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