The Return Roller is one of the essential elements of any conveyor belt system, as it is aimed to sustain the back of the belt and ensure productive material transportation processes. We, Hindustan Engineering Works (HEW), are focused on the production of high quality return rollers which are constructed to perform consistently in high-performance settings. Our rollers are designed in a way that they last long, work well, and are cost effective to maintain.

As a company with several decades of experience in the supply of material handling equipment, HEW managed to get a notable reputation as one of the most trusted manufacturers of conveyor rollers in India. All rollers are produced with the help of a highly developed machine, and adhering to the demands of quality are ensured, which explains why they can be used in mining, cement plants, coal handling systems, biomass power plants, fertilizer plants, stone crushers, poultry farms, and pallet handling systems among others.

The Major characteristics of HEW Return Roller

Technical excellence and strong materials are used in the construction of our return rollers to be long lasting and efficient. The following are the main specification and features:

• Belt width compatibility of 400 mm to 3000 mm and the full customization is possible depending on the project requirements.
• Standard pipe length: 560 mm, which is engineered to provide balance and stability when using on a conveyor.
• 610 mm long shafts, which were produced to bear heavy loads and be used continuously.
• Various roller diameter, such as 76 mm, 88.9 mm, and 114 mm, compatible with the light and heavy material handling systems.
• Diameters of shafts include 20mm and 25mm with options of flexibility in the design and load.
• Thickness of pipes 3.5 mm, which guarantees the strength and bending under the high loads.
• High accuracy bearings such as 6204, 6304, and 6205 which ensure easy rotation and long life span.
• Shaft end with grove pattern of 14 mm cut so that it can be fitted securely.
• High-level sealing system, which is dustproof and waterproof, the bearings and the internal parts are not contaminated.
• Load capacity standard and heavy-duty, which gives a chance to work in different industries.
• Can work at appropriate temperatures of -20C to +80C hence are dependable in a variety of environmental conditions.
• It is designed to work with a low noise level of less than 50 dB which is quiet in industrial use.

Materials and Build Quality

Return rollers can be made durable based on the materials and the treatment to the surface. We only apply high grade raw materials and sophisticated procedures; at HEW:

• Pipe Material: Standard steel pipes of IS 1239 / IS 9295 standard which have a good strength and structural stability.
• Shaft Material: Bright bar mild steel or EN8, which is tough and wear resistant.
• Surface Finish: The rollers are all painted with synthetic enamel paint, which gives them resistance to rust and prolongs the lifespan of the product.

This complex of the best materials and coating guarantees that HEW return rollers work statistically even in the most severe working conditions.

The benefits of HEW Return Rollers.

Reliability and efficiency are the most major factors when investing in conveyor rollers. HEW return rollers have a number of benefits:

• Extended service and low maintenance.
• It is made in such a way that it can withstand high loads without deformation, therefore used in heavy-duty applications.
• Modifications made on sizes, diameters, bearings, and coatings.
• Special sealing arrangements make it very resistant to dust, moisture and adverse environmental conditions.
• Silent and efficient work that minimizes the damage of conveyor belts.
• Produced in India, with high quality expectations, to guarantee the same performance.

IndustrialApplications.

HEW return rollers are widely applied in a great variety of industries among which are:

• The mining and quarrying business.
• The cement manufacturing plants.
• The units of fertilizer production.
• Coal processing and coal handling plants.
• Biomass energy facilities
• Stone crushing plants
• Poultry farming conveyors
• Logistics and pallet handling systems.
• The general material handling and power plants.

This flexibility is what still makes them an ideal option in businesses that are in need of quality conveyor systems to operate 24 hours a day.

Pricing and Customization

Hindustan Engineering works are offering its return rollers on very competitive prices; its rollers are priced between 625 and 3500 per unit. The ultimate price will be based on the size of the roller, thickness of the pipe, material used on the shaft, the type of a bearing and the sealing configuration. The clients can also enquire of having full customization to satisfy certain operation needs.

The customization entails modifications of roller diameter, shaft diameter, pipe thickness, load capacity, the types of bearings and even surface finishes. This is flexibility, which enables us to provide customized solutions to various industries.

Why Hindustan Engineering Works?

Hindustan Engineering Works has been dealing in the industrial sector providing efficient and durable conveyor components over the years. We have our own return rollers that are strong, precise engineered and cost effective. As we strive to offer superior quality and customer satisfaction, we have remained a partner to be trusted by industries in India and beyond.

With the selection of HEW, the customers besides access to the best world return rollers are also assured of dependable services, technical assistance as well as a product that enables the handling of materials with ease and efficiency.