The conveyor belt systems are important in the mining, cement, steel, power generating industries as well as handling materials. Nonetheless, another most urgent problem of such systems is the damage during loading points when heavy or sharp materials drop on the conveyor belt. This unexpected force may result in the wear of the belts, tearing, misalignment, and unproductive down time. In order to address this issue, Impact Rollers (or Impact Idlers) are applied.

At Hindustan Engineering works, we produce high performance Impact Rollers which are specifically designed to absorb the shocks, minimize vibration and ensure protection of conveyor belts at loading position. Using our skill and precision engineering, we make sure that your conveyor system is smooth and efficient and with minimal maintenance costs.

What is an Impact Roller?

Impact Roller is a conveyor roller that has a special design and is equipped with rubber rings or discs that are covered with shock absorbing material. These rollers are placed at loading points of the conveyor material where they fall onto the belt. The rubber rings absorb the impact therefore avoiding the destruction of the belt and limiting the spillage of materials.

Impact Rollers do not only lengthen the conveyor belt but also augment the productivity and general performance of the conveyor system. They form a vital part of the industries where heavy loads are to be dealt with and the working conditions are harsh.

Product Differentiators of Our Impact Rollers.

We also make sure that Hindustan Engineering Works. manufactures the best Impact Idlers to the best standards. The major characteristics are:

• Heavy-Duty Construction: Durable construction with an accuracy of the parts in the design to serve a long time.
• Shock Absorption: Rubber rings reduce the wear and tear on the belt as well as absorb the impact energy.
• Smooth and Silent Running: Low vibration and noise, which guarantee effective conveyor operation.
• Corrosion & Wear Resistance: Made out of high-quality materials that have anti-rust coating.
• Adjustable Sizes: It is available in various lengths, diameters, and shaft sizes depending on the customer demand.
• Low Maintenance: It is constructed in an easy to install, replace and reliable way.

Technical Specifications

We have regular and customized versions of our Impact Roller, depending on the industry and application:

• Roller Diameter: 89 mm to 219 mm (vary according to customer preferences)
• Length of Roller: According to the width of conveyor belt.
• Material: Mild Steel / Stainless Steel and Rubber Ring.
• Rubber Type: Quality shock absorbing, non-abrasive rubber.
• Shaft Diameter: Custom and standard.
• Angles Compatibility: 20, 30 and 45 degrees.

Uses of Impact Rollers.

The Impact Rollers are applied in nearly all the industries where the conveyor belts are involved with the heavy and sharp materials. Common usages are:

• Mining & Quarrying: To process coal, stones, ores and minerals.
• Cement Plants: To prevent the falling clinker, limestone and the raw materials causing belt damage.
• Steel Plants: The steel plants are used in the transportation of iron ore, coke and slag materials.
• Power Plants: To control coal handling systems that produced minimum belt wear.
• Fertilizer and Chemical Plants: Large chemical powders and granules to manoeuvre.
• Bulk Material Handling Units: This is any system in which heavy material is deposited at high speed upon conveyor belts.

Advantages of Impact Rollers: Use of Hindustan Engineering Works.

• Superior Belt Life: Our rollers increase the life of conveyor belts by decreasing the damage to the belts at loading areas.
• Less Frequent Replacement of Belts: Fewer downtimes.
• Higher Productivity: A Conveyor - Running: A smooth running of a conveyor implies a greater level of efficiency of the material handling.
• Custom Solutions: Built to address your needs in the industry.
• Sturdiness & Strength: Made of high-quality materials that can be used in extreme conditions.

What is the reason to select Hindustan Engineering Works?

• Experience in Industry: We have the experience of years in the field of conveyor solutions, and we are aware of the problems of bulk material handling.
• Quality Assurance: The company is strict in regards to quality control and advanced production processes, which guarantee the highest level of reliability.
• Modification: Impact Rollers are designed to meet the demands of clients in a wide variety of sizes and specifications.
• Competitive Pricing: competitive products at low prices.
• Pan-India Supply: Leading industries in India rely on it to deliver on time and in good quantity.

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Conclusion & Call to Action

Challenges such as low-life span of belt wear, material spillage or frequent loading point maintenance are some of the challenges associated with your conveyor system and our Impact Rollers are the best answer. Engineered and built using the best and most sustainable materials, they guarantee your conveyor belts last longer and your operations are efficient.

Call us now to receive the superior quality Impact Rollers at reasonable prices.

Hindustan Engineering Works
📱 Phone: +91 94662 13402
📧 Email: conveyersollutionhindustanengg@gmail.com.