Impact Roller / Idler – Reliable Conveyor Solutions for Mining, Stone Crusher & Cement Industry

The Work of Every Heavy Industry is to Reliable Material Handling.

In industries with large scale productions such as mining, cement, steel, and stone crushings, the rate of production is determined by the performance of the material handling systems. All the tons of raw materials, limestone, coal, clinker, or iron ore, are transferred in a system of conveyor belts and rollers that ensure the work is going on smooth.

The Impact Roller (or Impact Idler) is the most important of all conveyor parts in that it absorbs shock loads, cushions the surface of the belt and helps to increase the life of the system. Even the most efficient conveyor systems may be characterized by damaged belts, misalignment and high downtimes without long-lasting impact rollers.

That is where Hindustan Engg Works comes in with the rugged high quality Impact Rollers and Idlers made to meet the toughest conditions in the Indian industrial environment.

What is an Impact Roller / Idler?

An Impact Roller or a Rubber Ring Impact Idler is a device that is used to absorb the impact and shock of material dropping on the conveyor belt, particularly at the loading points. These rollers are rings made of rubber and attached to a roller shell of steel material which cushions the belt an avoids wear.

Key Features:

• Cast iron heavy-duty shell and fine bearings.
• Rubber shock absorbing rings that are of high quality.
• Weather-proof and corrosion-resistant construction.
• Extended service and low maintenance.
• Fits well in any large conveyor system.

Common Installation Areas:

• Loading points of mines and quarries.
• Cement and power plants transfer points.
• Stone crushing areas of stone crushers.
• Bulk handling systems Belt transition areas.

The Idea of Reliable Impact Rollers.

The conveyor belt experiences, in the absence of proper impact rollers:

• Premature wear and tear
• Belt sags and deviation.
• Frequent maintenance costs
• Production interruptions

These problems may have a direct impact on profitability. A conveyor failure will stop one full line, and the failure will cost lakhs of time.

This is the reason why it is not an investment in the expenditure of durable, precision-engineered Impact Rollers of Hindustan Engg Works, but a saving in the long-term and an increase in productivity.

Impact Rollers, Hindustan Engg Works.

We are the manufacturers of customized conveyor impact rollers of small, medium, and large capacities at Hindustan Engg Works. We have designed our rollers to match the conditions in India, have tested their maximum load and have come up with a design that is long lasting.

Technical Highlights

• Roller Diameter: 76mm to 219mm
• Rubber Ring Type: Standard / Impact-resistant compound.
• Bearing: Deep groove dust-sealed bearings.
• Shaft: Machined bright steel.
• Finish: Powdercoated or hotdip galvanized.

We guarantee that it runs smoothly, that it is perfectly aligned and it has a long life, even in the most severe conditions such as mines, crushers or cement plants.

Application of Impact Rollers by Industry.

1. Mining Industry

The mining activities lead to the falling of heavy rocks and ores. We have rubber ring impact rollers which minimise the wear on the belt and also absorb the impact so that there is constant operation even in hard conditions.

2. Cement Industry

Cement facilities deal with silica substances such as clinker and limestone. Our idlers used on belts also safeguard belts at loading and transfer slip, increasing the life of the belt and reducing downtime.

3. Stone Crusher Plants

Stone crushers are heavy and vibrated continuously. Our Impact Rollers also absorb shock very well so that your conveyor belts do not tear and wear.

4. Power Plants

Impact rollers are used in the coal handling plants to facilitate smooth transfer of coal without breaking the belt or structure.

5. Steel & Port Industry

Our impact rollers are used to provide stability and effective bulk handling since the iron ore has been transferred to the port loading systems.

All India Supply Network

Hindustan Engg Works boast of providing Impact Rollers and Idlers in India and delivering them within a short time with high service quality in all the major industrial areas.

We supply across:

• Haryana, Punjab, Delhi NCR, Rajasthan, Uttar Pradesh, Bihar, Jharkhand, Odisha.
• Madhya Pradesh, Maharashtra, Gujarat, Chhattisgarh, Telangana, Andhra Pradesh, Tamil Nadu, Karnataka, Kerala, West Bengal.
• Goa, Assam, Himachal Pradesh, Uttarakhand, Jammu & Kashmir, Meghalaya.

Whether it is in areas where our plants are situated in mining regions in Odisha or cement centers in Madhya Pradesh or stone crusher belts in Haryana, we will deliver at a very fast speed and will provide full technical assistance.

The reason to use Hindustan Engg Works.

40 Years of History: Relied upon by the best industries in India to provide long lasting conveyor systems.

• Full Line: Impact rollers, troughing idlers, return rollers and frames.
• Custom Design: Custom roller sizes/rubber designs as required by the client.
• All India Supply: Rapid delivery of our production facility with PAN-India network.
• After-Sales Service: Technical support, installation support, and warranty support.

Conclusion

Material handling is the success in such industries as mining, cement, stone crushing, and steel. The best systems do not always produce the output unless they have reliable conveyor elements.

That is why Hindustan Engg Works proposes strong and accurately designed Impact Rollers / Idlers to take up the heaviest loads, to minimize maintenance and to provide smooth and durable performance of conveyor.

You may be working in cement belts of Rajasthan, crusher zones of Haryana or mine fields of Odisha, our Impact Rollers will work- anywhere in India and anytime you require.

Frequently asked questions on Impact Rollers / Idlers.

Q1. What is the purpose of Impact Roller?
Impact Rollers are applied at conveyor loading stations to cushion impact and guard the conveyor belt.

Q2. What is the distinction between Impact Roller and Carrying Roller?
Rollers in transit are carried on rollers that keep the belt in the line whilst loading areas have rollers to ensure the protection of the belt.

Q3. Can Impact Rollers fit stone crushers plants?
Yes, they are perfect to absorb high impact loads of stone crushers and quarry.

Q4. What are the materials of the Hindustan Engg Works Impact Rollers?
Steel tubes of high grade and wear resistant rubber rings.

Q5. Is it possible to obtain custom sizes of Impact Rollers?
Yes, we do make sizes custom to clients.

Q6. Are you the importer of Impact Rollers in India?
Yes, we are delivering PAN-India, Gujarat to Assam.

Q7. What is the life expectancy of an Impact Roller?
Our rollers have a life of 3-5 years under heavy usage with proper care.

Q8. What are the industries that use Impact Idlers mostly?
Mining, cement, stone crushing, power and steel industry.

Q9. What are the benefits of Impact Rollers in lessening downtime?
They minimise the damage of belts and vibration, which ensures increased time of operation.

Q10. What is the location of Hindustan Engg Works?
We are located in India and provide our products to all the industrial states.