High-Quality Plastic Roller for Conveyor Systems – Types, Benefits & Applications

In bulk material handling, manual handling of bulky items depends on conveyor systems, which is mainly found in power plants, stone crushers, cement plants, and mining. To ensure that these conveyors run efficiently and smoothly, it is important to make the right selection of rollers. Plastic rollers are becoming popular among the rest due to their durability, light weight and affordability among others.

At Hindustan Engg Works, we produce and supply high quality conveyor rollers in India, including plastic rollers which is trusted by plant engineers and procurement managers in various industries.

What is a Plastic Roller?

A plastic roller is a custom engineered conveyor roller constructed of high quality engineering-grade polymer. Instead of heavy steel rollers, plastic rollers are light, free of corrosion and work best when materials are dusty, wet or exposed to chemicals.

They are usually employed in conveyor systems where the ease of movement, safety of belts and minimal maintenance is needed. Plastic rollers not only lessen the weight of the whole conveyor but also cut down on the noise during operation making them a great choice to invest in the modern plants.

Plastic Rollers Uses in a Crusher and Bulk Handling Plant.

Varied industries and uses require various types of rollers. The most usual roller variations, including plastic ones are as follows:

Carrying Rollers

They are placed on the top of the belt and they carry bulk material easily. Plastic carrying rollers are light in weight and minimise wear of belts.

Return Rollers

These undercar the opposite side of the conveyor belt. Plastic return rollers eliminate the buildup of material and inhibit corrosion.

Impact Rollers

They are installed at loading points, and they absorb heavy blows of materials, such as coal, ore, and stones. Impact rollers are covered with plastic in order to prevent the belts.

Guide Rollers

Applied to guide and position conveyor belts so that they do not mis-track.

Self-Aligning Rollers

They automatically adjust to make the belt straight, which minimises the time spent on repairs.

Using a mixture of plastic and steel rollers, strategically, industries can get optimum efficiency and a long service life of the belts.

Advantages of Plastic roller Usage.

Plastic rollers have a number of benefits over traditional steel rollers, particularly where working environments are harsh.

• Lightweight & Simple to install -Decreases the total conveyor weight and energy usage.
• Corrosion Resistance -Best suited in wet, damp or chemically exposed zones.
• Low Maintenance -Less oil and cleaning.
• Sound Suppression – It is much quieter than metal rollers.
• Belt Protection – Soft on conveyor belts, less wear and tear.
• Economical in Costs -Prolonged life and reduced replacement expenses.
• Energy Saving -Less friction increases conveyor efficiency.

Plastic Roller is used in industries in the following ways.

Plastic rollers have become very common in various industries in the bulk handling of material:

• Mining & Quarrying -To transport coal, aggregate and ores.
• Cement Plants- To be used on conveyors of raw material, clinker and limestone.
• Stone Crushers -To work heavy and abrasive crushed stones.
• Steel Plants and Power Plants –
  of coal, slag and raw materials belts.

Plastic rollers are flexible to use in various industries and that is why the engineers and the procurement teams can use them without doubts.

Important Characteristics To Be looked at by Buyers.

In the selection of plastic conveyor roller, the buyers must consider the following parameters:

By examining these factors, buyers are in a position to acquire the more durable and cost effective solution.

Why Use Hindustan Engg Works to buy Plastic Rollers?

Industries have established a good reputation of being one of the proficient manufacturers and suppliers of conveyor rollers and even high-performance plastic rollers in India.

This is why industries co-operate with us:

• Production Knowledge – Accurately-made rollers that can be used in heavy-duty duty.
• Quality Assurance-Load, durability and wear resistance are all tested on each roller.
• Customization Alternatives – Rollers may be customized to fit local plant needs.
• Delivery on Time – Well developed supply chain network in India.
• Existing Track Records- Relied upon by mining, cement, crusher and steel industries.
• Good Competitive Pricing-Rollers of high quality and competitive prices.

Working in collaboration with Hindustan Engg Works, the purchasers will be able to guarantee the durability of performance and conveyor flows.

Conclusion

However, a plastic roller is not merely a light solution to the steel one but a reliable and time-tested solution to those industries that need durability, corrosion resistance and economic performance. The decision to use the right rollers is the ultimate determinant of productivity and belt protection whether it is a crush plant or a cement conveyor or a power plant.

Hindustustan Engg Works is your partner when it comes to high-quality and customized plastic conveyor rollers in India. Our rollers are made to accommodate hard working conditions, but also to maintain long service life and lower downtime.

FAQs on Plastic Rollers

1. What is a plastic roller in conveyors?
Conveyor belts are supported by and guided by plastic rollers that enhance a smooth flow of materials with less friction and sound.

2. What kind of plastic roller should be used in the crusher plants?
The use of impact-resistant plastic carrying and returning rollers is best suited in the case of the crusher plants handling heavy stones and aggregates.

3. What is the life span of a plastic roller?
Plastic rollers installed and maintained properly have life spans of 3 to 5 years depending on the conditions of operation.

4. What do plastic rollers cost in India?
Depending on the size and the grade of material used and the use, it costs between ₹500 and ₹1,500 per piece.

5. What is the significance of plastic rollers in the material handling systems?
They decrease maintenance, guard conveyor belts, and enhance the efficiency.

6. Are plastic rollers suitable to heavy loads?
Yes, polymer rollers of engineering quality are built to carry large loads, but very heavy-duty conveyors can still operate on steel rollers.

7. Can plastic rollers be used in a wet or chemical environment?
Absolutely. They are resistant to corrosion and suit such applications.

8. What will plastic rollers do to save on energy?
Their friction surface is low which cuts down on drag and therefore power used by the conveyor system.

9. Is Hindustan Engg Works able to provide custom rollers?
Yes, we offer custom rollers according to diameter, load capacity and plant design.